Flow of Particulate Suspensions Through Constrictions

Download or read book Flow of Particulate Suspensions Through Constrictions written by Somnath Mondal and published by . This book was released on 2013 with total page 554 pages. Available in PDF, EPUB and Kindle. Book excerpt: Particle-laden flows occur in a variety of natural and industrial situations. As particulate suspensions flow through a medium, particles are often retained at constrictions such as pore throats, outlets or orifices. This occurs not only with oversized particles, but also with particles smaller than the constriction. For instance, jams are caused by the formation of particle bridges/arches when several particles attempt to flow through a constriction simultaneously. In many instances the success of an operation depends on our ability to either ensure or stop the flow of particles in the flow stream. Managing the flow of sand into wellbores during hydrocarbon production from poorly consolidated sandstone reservoirs, also referred to as sand control, is one such application in the oil and gas industry. This dissertation presents a multi-pronged effort at modeling the flow of granular suspensions of different concentrations, and through pore openings of different shapes, with two main objectives: (1) predicting the mass and size-distribution of the particles that are produced before jamming, and (2) investigating the underlying factors that influence the onset and stability of particle arches. Since, the dominant interactions and retention mechanisms are concentration dependent, we divided particulate suspensions into three groups based on the volumetric particle concentration ([phi]). High-concentration suspension flows ([phi]>~50%) are dominated by particle-particle interactions. We modeled polydisperse sand packs flowing through screens with rectangular and woven-square openings using 3D discrete element method (DEM). Simulations were validated against experimental data for a wide range of screen opening and sand size distributions. From the experiments and DEM simulations, a new scaling relation is identified, in which the number of different sized particles produced before retention follows a power-law correlation with the particle-to-outlet size ratio. This correlation is explained with a simple probabilistic model of bridging in polydisperse systems and a particle-size dependent jamming probability calculated from experimental data. A new method is presented to estimate the mass and size distribution of the produced solids through screens. The method uses the entire particle size distribution (PSD) of the formation sand, is validated with experimental data and numerical simulations, and provides more quantitative and accurate predictions of screen performance compared to past methods. It is also found that the stability of particle arches is compromised when adjacent outlets are less than three particle diameters away from each other. Low-concentration suspension flows ([phi]